Steel Coal Conveyor Belts Manufacturer in China
Steel coal conveyor belts are highly wear-resistant and used principally for long-haul conveying, heavy loads and physically demanding applications. We are willing to offer this steel cord conveyor belt with competitive price.
The main parts of the steel cord conveyor belt
A. Reinforcement material (wire rope core)
The steel cord core provides the conveyor belt with higher strength and lower elongation, so the steel cord conveyor belt is suitable for long-distance, high-strength, and high-power transmission.
B. Steel cord core rubber (glue)
The core rubber makes the steel wire ropes have good bonding strength, can transmit stress well, and prevents the phenomenon that the steel wire rope core is drawn out during use.
Steel Coal Conveyor Belts Introduction:
Steel cord conveyor belt is a rubber conveyor belt with a steel wire rope as a skeleton. It has the advantages of high tensile strength, good impact resistance, long service life, small elongation, good groove formation and good bending resistance.,which is suitable for long-distance, high-capacity, high-speed transportation of materials, long-distance, highly abused and demanding applications, long life through excellent joint efficiency and tight bonding between steel wire and rubber, even The same is true under harsh conditions.
Characteristics of Steel Coal Conveyor Belts:
1. High tensile strength: the belts are suitable for large span, long distance transportation of materials.
2. Small elongation in use: The belts need only a very short take-up stroke distance.
3. Small diameter of drive pulley: The belt body has a layer of longitudinally arranged steel cords as its skeleton, and thus is resistant to flex fatigue. Therefore, drive pulley of smaller diameter can be used
to make the equipment smaller.
4. High adhesion between rubber and steel cord: The steel cords are coated with zinc on their surface, and also the rubber used has the property of good adhesion with steel cords. Therefore, the rubber is tightly adhered to the steel cords and is resistant to shock and difficult to drop, so the rubber belts are long in life.
5. Even tension of steel cords: Out of our advanced techniques in manufacturing, the steel cords are very evenly arranged and have the same tension, so the belts are well balanced in running and difficult to run away.
6. Good trough ability: As the belt body has no transverse skeleton, it is easy to form a deep trough, so the belts can load more materials and prevent the materials from falling.
7.Inspection of the belt with X-rays: Users can use X-rays to inspect damages of the skeleton steel cords on the conveyor machines to prevent accidents from happening.
Application of Steel Coal Conveyor Belts:
Massive task steel cord conveyor belt for general use is widely used in coal, mine, port, metallurgy, power, chemical industries and suitable for high strength,long distance and heavy load transportation of materials. The product is excellent for long distance, high abasion, high impact/tensile strength with longer service life, more excellent durability.
Specification of steel coal conveyor belts:
| ltem | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 |
| Tensile Strength (N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 |
| Diameter (mm) | 3 | 3.5 | 4 | 4.5 | 5 | 6 | 7.2 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 |
| Pitch (mm) | 10±1.5 | 10±1.5 | 12±1.5 | 12±1.5 | 12±1.5 | 12±1.5 | 15±1.5 | 15±1.5 | 15±1.5 | 15±1.5 | 16±1.5 | 17±1.5 | 17±1.5 |
| Top Cover Thickness (mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 |
| Bottom cover thickness | 5 | 5 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 |
| Number of Steel Cord | |||||||||||||
| Width (mm) | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST4500 | ST5400 |
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | ||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | |||||
| 2400 | |||||||||||||
| Note 1.Thickness of cover rubber, Diametcr of steelcord and pitch of steel cord can be customizd according to the requirement of the curtomar aftrnegotiation. 2.The belt can be produced according to the requirement of the customer under the standards of theGeman DIN22131,AustraliaA5133Japan J5K6369,etc. |
Steel cord Conveyor Belt Construction:
OrientFlex provide Take consists of cover glue, glue, glue side middle longitudinal spacing according to certainarranged of wire rope. superior impact resistance, with the number and size being selected to meet the desired operating tension and application needs.
The insulation gum is specifically designed to encapsulate each steel cord filament to reduce internal friction while providing enhanced adhesion to the cover rubbers.
Top and lower covers supply optimal protection to the steel cord. The cover substances are particularly created to satisfy the demands of the application as well as are available in a wide array of rubber types as well as determines.
Conveyor Belt Related Products:
Troughed Belt Conveyor Description
Belted conveyors are typically applied in the conveyance of cases or products which are not suited for transport on live roll or chain conveyor. Elevation changes can be economically effected with this style of conveyor.
The transport system can be single belt conveyor or consist of several conveyors or be combined with other conveying equipment, in addition, it can be installed horizontally or aslant to meet the needs of different production lines.
Characteristics of Belt Conveyor:
1.The lump size of the transported material is limited by the width of the belt. Belts up to 1400 mm wide are used in mining industry
2.Conveyor belts with capacity of 11000t/h and even higher can be deployed to match with higher capacity mining machinery.
Our Factory
Steel cord conveyor belt faq
1、What is steel cord belt?
Steel cord conveyor belts are highly wear-resistant and used principally for long-haul conveying, heavy loads and physically demanding applications. They are especially suitable for high-mass or high-volume flows and for abrasive materials.
2、Steel cord conveyor belt four component parts?
Zinc galvanized steel cord
Phoenix Phoenocord are designed by selecting cord construction to provide the best specification for a particular application. The cords, made up of many wire filaments, are constructed to provide high flexibility, low elongation and permit efficient and high-strength splice designs. The galvanized zinc coating produces a bonding agent between the cord and insulation gum and provides an important barrier against corrosion.
Insulation gum (core rubber)
We develop a superior insulation gum bonding rubber, which penetrates and adheres to the steel cords. The result is excellent adhesions, corrosion resistance and splice efficiencies.
Top cover breaker
Provides additional localized puncture resistance from heavy impact loads that can lead to premature carcass damage.
Bottom cover breaker
Provides additional localized puncture resistance from trapped material that can lead to premature carcass damage.
Outer rubber covers
The innovative compounds in the top as well as base of OrientFlex covers are made to shield the steel cord toughness participant against the abusive ecological conditions common in most sharing applications. Compounds are offered to stand up to abrasion, rugged cutting as well as gouging, high impact, sub-zero temperatures, modest warmth, setting impacts of ozone attack as well as fire proliferation.
3、Steel cord conveyor belt application?
Steel cord conveyor belts are widely used in high strength, long
distance and heavy load transportation of materials，and also be used
in high strength and short distance transportation of materials on
special occasions.
4、Steel cord conveyor belt classification?
Steel cord conveyor belts include ordinary, oil-resistant, heat-resistant, acid- alkali-resistant, cold-resistant, flame-retardant, tear-resistant, lifting and so on.
5、Steel cord conveyor belt features?
1. High tensile strength: the belts are suitable for large span, long
distance transportation of materials.
2. Small elongation in use: The belts need only a very short take-up
stroke distance.
3. Small diameter of drive pulley: The belt body has a layer of
longitudinally arranged steel cords as its skeleton, and thus is resistant to flex fatigue. Therefore, drive pulley of smaller diameter can be used to make the equipment smaller.
4. High adhesion between rubber and steel cord: The steel cords are
coated with zinc on their surface, and also the rubber used has the
property of good adhesion with steel cords.
Therefore, the rubber is tightly adhered to the steel cords and is resistant to shock and difficult to drop, so the rubber belts are long in life.
5. Even tension of steel cords: Out of our advanced techniques in
manufacturing, the steel cords are very evenly arranged and have the
same tension, so the belts are well balanced in running and difficult to
run away.
6. Good trough ability: As the belt body has no transverse skeleton, it is easy to form a deep trough, so the belts can load more materials and prevent the materials from falling.
7.Inspection of the belt with X-rays: Users can use X-rays to inspect
damages of the skeleton steel cords on the conveyor machines to
prevent accidents from happening.
6、What is the difference between steel cord and fabric conveyor belt?
In fabric belts the carcass comprises ‘plies’ or mats of reinforced fabric separated by cushioning layers. Steel cord belts on the other hand have a series of steel cables embedded into the belt, separated by rubber.
Related Products
Get In Touch
Phone
+86 311 68008301
orientflex@orientrubber.com
/Phone/ WhatsApp
+86 180 3186 9514
Address
No298 Zhonghua North Street, Shijiazhuang, Hebei, China.